Fabrication

Laser or router? Follow the part beyond the cut.

A glossy first edge can be misleading when the acrylic will later be bent, joined or fitted into another part.

A freshly cut edge is easy to admire. The harder question is what happens to that edge in the next operation.

SHOP FLOOR / PROCESS CHOICE

Choose for the finished part

01 / LASER

Fine outline, heat at the edge

Laser cutting can produce small details and a glossy-looking edge straight from the machine. Heat can leave stress there. If that edge will later be bent or cemented, its first appearance is only part of the assessment.

02 / ROUTER

Slots, pockets, controlled geometry

CNC routing removes material with a rotating tool. Bit choice, feed, support and finishing affect the result. A routed edge on a clear display may need another finishing step.

A tight slot or small inside corner needs a realistic radius and tolerance. Artwork drawn with a perfectly sharp corner does not automatically become a workable physical part.

Technical comparison of a laser beam cutting acrylic and a rotating CNC tool removing material.
Cutting methods change both the edge and the work that follows. Ask the fabricator which route suits the complete part.

THE APPROVAL SAMPLE

Include the awkward detail

Send the fabricator the sheet type, thickness, exposed edges, joint locations and bend lines. Ask the sample to include the smallest cutout and the most visible edge, then carry it through any joining or forming that the production part will receive.

Sources and further reading

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