Fabrication

One fold or a formed curve?

A folded counter sign and a shaped cover begin with different drawings, heating methods and sample checks.

A brochure holder and a curved protective cover may begin as flat sheet. Their paths diverge at the shape.

FORMING / READ THE GEOMETRY

Is it a fold, or is it a surface?

A straight fold concentrates heat along a band. It can suit a sign, riser or simple holder. A dome, tray or smoothly curved cover asks a larger area of sheet to take a shape, often with a form or mold. The second route brings tooling and trial work into the plan.

LINE BENDOne heated path

Review the bend radius, angle and nearby cuts.

THERMOFORMA shaped area

Review the contour, trimming and fit after forming.

Heating can change dimensions and introduce stress. Cast and extruded grades may respond differently, so a drawing may need adjustment after the forming trial.

Profile of a line bend beside a sheet taking the shape of a curved mold.
A fold and a molded curve call for different tools. The diagram shows shape, not exact heater settings.

WHAT TO MARK UP

Draw the result, then discuss the method

  • 01

    Show inside and outside dimensions and the face customers will see.

  • 02

    Mark the desired radius and any print, hole or adjoining part near the bend.

  • 03

    Agree which dimensions are checked after forming, when the part has cooled and been trimmed.

If the curve must meet another component, approve a physical formed sample with that component in place.

Sources and further reading

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